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Heath/ZDS Users' Group

H-89 HDOS Boot Problem

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#1 of 60

     Posted 8/2/07 4:42 PM   
x0ek
 
From  x0ek  Posts 24  Last 11/6/08
To  All      [Msg # 136575.1 ]    

Just spent the weekend getting the old H89 to run.  Built it in 1979 used it extensively till 1985 for ham and other projects. Kids used it till at least 1989.'  Put it away but did run it ever year or more to make sure it was working. I have it working fine on CPM but can’t get it to boot up in HDOS.

 

I have a Soft Sectored drive (H37) and a Hard Sectored drive (H17).  My box of disks has both SS and HS HDOS disks (so I know at one time I ran HDOS with SS disks and the Monitor 90 ROM) and all of the original distribution disks (HS).  The H89 has the Monitor 90 ROM and reads/writes to from either SS or HS drives (when booted with CPM on a SS or HS that has the proper Drive support). 

 

When I try to boot HDOS I get -

 

"Action (BOOT) "  - (don’t need to type spaces as I have the Monitor 90 ROM) - then get -

 

HDOS VERSION 2.0

ISSUE #50.06.00

DATE (20-DEC-81)?  - (and I get different date with different disks so I know it is reading the disk )

 

If I put in today’s date I get another error message indicating that the date is unacceptable but if I put in a date in the 1980’s  I get the following error message –

 

Error ?01 can not mount system. Rebooting ....  (makes no difference if the disk is or is not write protected)

 

Do you have any ideas of what is wrong? 

 

I am pretty sure the monitor 90 ROM was installed with the H37 and I have both SS and HS disks and get the same message when booting with either SS or HS drive.

 

Greatly appreciate any help.

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#2 of 60

     Posted 8/2/07 6:34 PM   
Charles C
 
From  Charles C  Posts 362  Last 9/3/08
To  x0ek      [Msg # 136575.2 Message 136575.2 replying to 136575.1 136575.1 ]    
I wish I could help but the only Heath computer I had was the analog.

I'm replying because I'll be very interested to hear if you are able to solve your problems.

...Charles
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#3 of 60

     Posted 8/4/07 12:28 PM   
Doc Bogner
 
From  Doc Bogner  Posts 674  Last Nov-9
To  x0ek      [Msg # 136575.3 Message 136575.3 replying to 136575.1 136575.1 ]    

Welcome!

The most frequent problem with geriatric H-89s is fretting corrosion of the socketed chips due to dissimilar metals used in the pins of the chips and the sockets. If the monitor ROM (U518), the memory decode ROM (U517), the I/O decode ROM (U550), and/or the HDOS ROM (U520) suffer fretting corrosion, unpredictable errors occur. There's hope for this, but we're not quite ready to investigate fretting corrosion on your H-89. I suggest that you download and review the article How To Correct and Prevent Fretting Corrosion (FRETCOR.TXT) from the Library here. First, let's gather just a bit more data to see if your problem might be solely due to bad sectors on the HDOS boot disk(s):

1. Do I understand correctly that you receive exactly the same text in the error message that is displayed when you attempt an HDOS boot from either the soft-sectored drive or the hard-sectored drive?
2. After you receive the error message, are you returned to the monitor prompt or does the system hang at that point?
3. There are four jumpers associated with the monitor ROM (U518) and the secondary address decoder (U516). These are either JJ505, JJ506, JJ507, and JJ508 on older units; or JJ504, JJ505, JJ506, and JJ507 on newer units. Each jumper set will be silkscreened on the board zero, one, or the letter B. Please let me know the current jumper settings for your four JJ jumpers.
4. Locate the eight-section DIP switch SW501. Note that the switches on SW501 are numbered from zero to seven. Also note that each of the eight switches can be configured as either zero or one. Please let me know the current configuration of each of your eight switches on SW501.
5. Does your H-89 live in an area where humidity is fairly high?

Doc


Edited 8/4/07   by  Doc Bogner
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#4 of 60

     Posted 8/4/07 5:33 PM   
x0ek
 
From  x0ek  Posts 24  Last 11/6/08
To  Doc Bogner      [Msg # 136575.4 Message 136575.4 replying to 136575.3 136575.3 ]    

1. Do I understand correctly that you receive exactly the same text in the error message that is displayed when you attempt an HDOS boot from either the soft-sectored drive or the hard-sectored drive?

   Yes - almost. 

   With one SS disk it is exactly the same error message

   Error ?01 Unable to Mount System Disk. Boot aborted. Will restart. 

   System pauses for 30 seconds then reboots. 

   With another SS I get that error message BUT the system hangs and the HD (H-88-1 controlled disk drive SY0) activates but does not spin up.

   With another SS disk I get

   Error ?02 Fatal System Error (don't know if this disk has system dvd, etc.)

   I  do not get the Action Boot message with any of the Heath issued disks (HS) System Volume 1 or the System Update which is supposed to be the disks that you start with as explained in the instructions.

All of the above is a clean cold boot after powering down for 15 seconds - get random results otherwise as stuff stays in memory.

2. After you receive the error message, are you returned to the monitor prompt or does the system hang at that point? 

   See above.

3. There are four jumpers associated with the monitor ROM (U518) and the secondary address decoder (U516). These are either JJ505, JJ506, JJ507, and JJ508 on older units; or JJ504, JJ505, JJ506, and JJ507 on newer units. Each jumper set will be silkscreened on the board zero, one, or the letter B. Please let me know the current jumper settings for your four JJ jumpers.

    I have the "newer" H89 (H89A I think - Has JJ501, 502 and 503 in center of MB and 504, 505, 506 & 507 on the left under the 16K expansion)  Also has the Monitor 90 ROM.

   JJ 504, 506 & 507 are at 1)  JJ505 has a jumper to pin 14 of P508 as per Monitor 90 ROM installation instructions.

4. Locate the eight-section DIP switch SW501. Note that the switches on SW501 are numbered from zero to seven. Also note that each of the eight switches can be configured as either zero or one. Please let me know the current configuration of each of your eight switches on SW501.

   JJ501 - is -   0, 0, 0, 0, 0, 1, 0, 0

5. Does your H-89 live in an area where humidity is fairly high?

Humidity is not what I would call high or excessive.

The thing that stumps me is that it boots up great in CPM from either drive and if I type C(heck) instead of B(oot) it checks the CRC of all of the sectors on the HD or SS disks from the HDOS prompt.

If it makes any difference - several years ago I had put in two 640K 3-1/2 disk drives in place of the 96 TPI 5 in SS DD disk. this worked great and used it this way for about a year. When I tried to get it going last week thought these were the problem and took out.  For some reason even though I can use the OLD 96 TPI SS DD I can only get one of these to work. With the second one in then neither work - same for two 96 TPI SS 5 in DD

Thanks for help

 

 

 

 

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#5 of 60

     Posted 8/5/07 10:34 AM   
Doc Bogner
 
From  Doc Bogner  Posts 674  Last Nov-9
To  x0ek      [Msg # 136575.5 Message 136575.5 replying to 136575.4 136575.4 ]    

You're welcome. If I understand correctly, after the error message is displayed, none of your scenarios return you to the monitor prompt.

<< it boots up great in CPM from either drive >>

We're fortunate there. That exonerates the drives as well as the controller cards. But the socketed chips, especially the monitor ROM and the HDOS ROM, remain suspect.

<< even though I can use the OLD 96 TPI SS DD I can only get one of these to work >>

It's possible that the defective drive took out some system components. But these types of issues are more typical of the problems caused by the fretting corrosion of the socketed chips. 

Before we move on to examining the socketed chips, please do these things:

1. With no diskettes inserted, power up to an H: prompt. Insert an appropriate HDOS boot diskette into each drive. At the H: prompt, issue the command MOUNT SY0:. Then issue the command MOUNT SY1:. Please let me know the result of each of these operations.
2. Power off. Temporarily set SW501, section 4 from 0 to 1. Power up and attempt an HDOS boot from a soft-sectored system diskette.
3. Locate the HDOS ROM at U520. Please let me know the part number silkscreened on this chip. This part number will be in the format "444-xx-y".

Doc

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#6 of 60

     Posted 8/5/07 3:09 PM   
x0ek
 
From  x0ek  Posts 24  Last 11/6/08
To  Doc Bogner      [Msg # 136575.6 Message 136575.6 replying to 136575.5 136575.5 ]    

1. With no diskettes inserted, power up to an H: prompt. Insert an appropriate HDOS boot diskette into each drive. At the H: prompt, issue the command MOUNT SY0:. Then issue the command MOUNT SY1:.

When I hit the M I get a beep and nothing else on the screen. 

Only B -Boot, H - Help, C - Convert, V - View, I - In, O - Out, T - Test memory, R - Radix, P Program Counter, S - Substitute, and G Go   do anything.

2. Power off. Temporarily set SW501, section 4 from 0 to 1. Power up and attempt an HDOS boot from a soft-sectored system diskette.

Boots from the 89-37 instead of 88-18.  All symptoms remain.

3. Locate the HDOS ROM at U520. Please let me know the part number silkscreened on this chip. This part number will be in the format "444-xx-y".

   444-19

Removed and re-inserted all chips on the 89-37 (except the WD-1797-02 - don't want to mess it up)  on a ESD mat.

All symptoms remain.

I have saved all of the parts as I upgraded - is it worth going back to the "original" H-89A (schematics confirm that is what I have.) Some of the parts don't have the heath designation though e.g. 557 and 558.

 

 

 

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#7 of 60

     Posted 8/6/07 9:26 AM   
Doc Bogner
 
From  Doc Bogner  Posts 674  Last Nov-9
To  x0ek      [Msg # 136575.7 Message 136575.7 replying to 136575.6 136575.6 ]    

<< When I hit the M I get a beep and nothing else on the screen. >>

Sorry -- my mistake. I incorrectly recalled the MOUNT command as ROM-based.

<< Removed and re-inserted all chips on the 89-37 >>

From what you've described, the problem is on the CPU/Logic board, not on either of the controllers.

<< is it worth going back to the "original" H-89A >>

Not yet. Let's evaluate the chips most likely to be the source for your problem.

Please refer to the FRETCOR.TXT article previously referenced.

Use the Xacto knife method to clean both sides of each pin on these CPU/Logic Board chips:

1. Monitor ROM (U518)
2. HDOS ROM (U520)
3. Memory Decode ROM (U517)
4. I/O Decode ROM (U550)

Please clean only one chip at a time, testing each cleaned chip by attempting an HDOS boot.

Please remember to clean the socket contacts with DeOxIt Red and a burnisher. Toothpicks work well for burnishing the H-89 socket contacts.

Doc

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#8 of 60

     Posted 8/8/07 8:33 PM   
x0ek
 
From  x0ek  Posts 24  Last 11/6/08
To  Doc Bogner      [Msg # 136575.8 Message 136575.8 replying to 136575.7 136575.7 ]    

GOT IT FIXED!

Thanks for the help. 

While cleaning U520 (HDOS ROM) I noticed that the pins on U523 and U525 (Floppy RAM) were black (real black).  After trying with just the cleaning to U520 cleaned U523 & 525, tested and it works. 

It appears that HDOS uses the floppy ram as a R/W buffer for the floppy (assumption) and CP/M does not, thus the fact that CP/M worked and HDOS did not.

Has any member of this group read the various PROM's and stored the data so that the PROM's could be re-burnt?  I sure hope so.  I sure don't know how else we could replace any.

Thanks for all of the help, now to figure out what is on all of these disks and how to load HDOS-3 onto a disk.  Guess I will have to use a modem program.

Rich

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#9 of 60

     Posted 8/9/07 12:24 PM   
Doc Bogner
 
From  Doc Bogner  Posts 674  Last Nov-9
To  x0ek      [Msg # 136575.9 Message 136575.9 replying to 136575.8 136575.8 ]    

You're welcome. Thanks for reporting the good news.

From your earlier descriptions, I really thought the problem would be found at the HDOS ROM (U520) which is used by HDOS but not by CP/M. But those dirty 2114s you found at U523 and U525 are accomplices of the HDOS ROM.

Would you please let me know the manufacturer for the two RAM chips at U523 and U525? I'd like to add them to my database of problem chips for the H-89.

I have the original PAL equations and most of the PROM data files stored away somewhere.

For your file transfers, try TF89 which is available in the Library here as TF89.ZIP
See the included TF89.TXT for more details.

Best wishes for continued success.

Doc

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#10 of 60

     Posted 8/10/07 2:21 PM   
x0ek
 
From  x0ek  Posts 24  Last 11/6/08
To  Doc Bogner      [Msg # 136575.10 Message 136575.10 replying to 136575.9 136575.9 ]    

Back again,

The  2114s at U523 and U525 are made by Texas Instruments.  They looked like a silver set put away for several years.

In confirming everything works properly I tried several different disks.  Some that should boot up don't and only a few that should do.  I remembered that alignment was much more critical for HDOS than CP/M so I tried to make some "new" disks, BUT when I try to run INIT the system locks up after the message (to the effect of ) "dismounting all disks...." When I tried "Dismount SY0:" it worked but could only put back in the boot disk.  When I tried "mount SY1: it seems to lock up the system or I am not using it right. 

How do I read a disk that I can't boot?  The problem is that none of the Original Zenith distribution disks or their copies (30 years old) will boot.

Can you give me a few commands that should work?

Is there still something else broke?  By the way the pull-up resistor pack for the HS disk drive (H-17-1) is missing could this be the cause of the Original OS disks not booting up (but ones that I made years ago do boot up which confuses me).

I have one other HDOS ROM -  444-62 (early 1980 Zenith - not Heath kit) , If I put it in will I be able to boot up on the 88-17 and confirm that the HDOS rom is good/no-good?

Now I remember why I quit using HDOS.

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#11 of 60

     Posted 8/10/07 6:02 PM   
x0ek
 
From  x0ek  Posts 24  Last 11/6/08
To  Doc Bogner      [Msg # 136575.11 Message 136575.11 replying to 136575.9 136575.9 ]    

After further testing with Test 17 and Test 37 I think the floppy drives have problems or need help.  I have found several disks that can be reliably read but am having trouble finding enough to make workable copies.  But the problem could be that the seek time test fails at 36ms where it was 14 when new. Should these be cleaned?  Oiled? Both of the Soft Sector and Hard sector diagnostic disks boot up and the rotation speed is correct.

Some of these disks were read on the Z100 and may have been accidently written to causing some of the problems.

Have figured out how to use mount, cat, onecopy, etc. so it looks like there is no problem with the HDOS ROM as so many of the HDOS rom commands work.

Rich

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#12 of 60

     Posted 8/11/07 6:32 AM   
Brian Hansen
 
From  Brian Hansen  Posts 104  Last 9/2/08
To  x0ek      [Msg # 136575.12 Message 136575.12 replying to 136575.10 136575.10 ]    

Only the last drive on a cable should have the termination resistor pack. So if two are on the SAME cable and interface. The one in the middle is not terminated.

36ms and still failing. Sounds like the drives lubrication is dried out. Do you know the drives manufacturer? I still have manuals for a few of the drives used by H/Z and think I still have a few buried somewhere. Ah the good old Clunk of the Heads Loading!

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Message 136575.13 was deleted

#14 of 60

     Posted 8/11/07 12:14 PM   
x0ek
 
From  x0ek  Posts 24  Last 11/6/08
To  Brian Hansen      [Msg # 136575.14 Message 136575.14 replying to 136575.12 136575.12 ]    

The drives that at least boot up repeatedly in CP/M (and one SS and one HS disk in HDOS only) is one of the original and one I bought a few months later - SIEMENS FDD 100-5 - looks exactly like H-17-1.  These report that they fail the seek time at the first step 36 ms. 

I also have a Tandon TM100-2A, 48 TPI DSR  (which came with the Z-100 has the small finger flap to open - not full door).  Originally there were two in the Z-100, when I added the Hard Drive to the Z-100 I moved one to the H-89 and I know it worked!, but not now.  I can get it to format, sysgen, etc. then when I try to boot or read I get bdos errors. There is still one in the Z-100 which works but I don't want to mess with the Z-100 as it is working!

I remember (I think) of problems when trying to format disks on the H-89 that were previously used on the Z-100 or vice versa.  Could this be part of the problem?  As I remember you had to manually de-gauss the disks to get them to work on the other.  Or should we clear up the seek time problem first? Why are the diagnostic disks that came with the 89-7 upgrade read but not some of the others?

 I have swapped U19/20 (the 7416 drivers on the 89-370) with U21/22 and the symptoms are the same. I have jumpers at J4, J5, & J6 with a cable from P3 to those drives set up as SS. Have never used a seperate cable from P4.

Thanks for your continued assistance.

Rich

 

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#15 of 60

     Posted 8/11/07 12:26 PM   
Doc Bogner
 
From  Doc Bogner  Posts 674  Last Nov-9
To  x0ek      [Msg # 136575.15 Message 136575.15 replying to 136575.10 136575.10 ]    

Thanks for the 2114 chip manufacturer info.

It wouldn't be unusual for your thirty year-old distribution disks to have shed enough iron oxide coating for read failures to occur. In the H/Z-89 era, Heath and ZDS weren't known for selecting the top vendors for their 5.25 inch disks. In fact, it wasn't unusual for some of their disks to fail after just a few months. After a couple of years of replacing faulty disks, they starting using Dysan media after which the problem was solved. What is the brand of your disks that still boot reliably?

If I understand correctly, some HDOS system disks boot while others don't. Of these, do you have both hard-sectored and soft-sectored disks that will boot? Do you also have both hard-sectored and soft-sectored disks that won't boot?

If you have a hard-sectored disk that boots successfully, does MOUNT SY1: also fail if the successful hard-sectored disk is inserted in SY1:?

Do you have any way to determine the version of the INITialize program that eventually results in system lockup? The INIT program contained on the standard HOS-8X7-1 software does not operate correctly with the Z89-37 controller board when trying to dismount disks.  To correct this problem, the user was required to install new software (HOS-5-UP). The HOS-5-UP disk also contained DKH37.DVD which is the driver for the soft-sectored 5 1/4" drives. If DKH37.DVD is in the directory of your disk that contains INIT, we could assume that the HOS-5-UP upgrade is in place. If DKH37.DVD is not in the directory, you should probably set that disk aside.

To read a directory on a disk that won't boot, just use the command DIR SY1: after HDOS has booted successfully in SY0:. Of course, this assumes that the disk in SY1: is physically intact.

Since you can boot from a competent HDOS system disk, your HDOS ROM is OK. Your "spare" 444-62 ROM is the MTR-89 Monitor ROM which you probably removed during the MTR-90 upgrade. I don't have any details on the results of reverting just the Monitor ROM without also reverting the other chips that were upgraded during the MTR-90 upgrade.

Doc

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#16 of 60

     Posted 8/11/07 12:36 PM   
Doc Bogner
 
From  Doc Bogner  Posts 674  Last Nov-9
To  x0ek      [Msg # 136575.16 Message 136575.16 replying to 136575.11 136575.11 ]    

Hi, Rich.

You can clean the heads of the FDDs with rubbing alcohol on a cotton swab. Brian might be able to tell you more about lubricating the drives. I've never found that to be required.

If head cleaning doesn't correct the prolonged seek times, the problem is most likely with the disks themselves. If the HDOS disks were accidentally written by the Z-100, you're out of luck.

Regardless, I suggest that you devote some time to cleaning all of the socketed chips in the H-89. This might sound daunting, but I used to complete the task within the course of watching a baseball game -- about three hours.

Double-sided double density 48 TPI disks are still available, and show up from time to time on eBay.

Doc

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#17 of 60

     Posted 8/11/07 1:42 PM   
Doc Bogner
 
From  Doc Bogner  Posts 674  Last Nov-9
To  Brian Hansen      [Msg # 136575.17 Message 136575.17 replying to 136575.12 136575.12 ]    

Hi Brian! It's good to see you back here. This H/Z-89/90 stuff should be right up your alley.

Thanks for joining in the discussion.

Doc

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#18 of 60

     Posted 8/11/07 3:40 PM   
x0ek
 
From  x0ek  Posts 24  Last 11/6/08
To  Doc Bogner      [Msg # 136575.18 Message 136575.18 replying to 136575.15 136575.15 ]    

Followed Brian's advice and used a floppy disk cleaner disk - that helped quite a bit.  Also put a drop of oil (clock oil, not 3in1 or WD40) on the head screw gear drive and the end bearing for that gear (looks like a lag bolt).  Ran the H-89-37 Diagnostics tests and with either H-17-1 I now get within +/- .04 for rotation, seek time of 6 ms, and PASS all general tests on both drives - so that's as good as new.  So it's not the drives or the H-89-37 controller, and must be ancient media, unless there is some problem with the H-88-1 controller.

Not sure who the disk manufacture is but the Zenith media that reads/boots has the Zenith logo and label, but under the words "Hard Sector 40 Track" is a small "A".  The Zenith media that does not read/boot reliably has a small "E" there.

The only two HS disks that I can boot are the HS H-89-37 diagnostic and one minimally configured HS disk. The INIT on the HS is the old version.  There are not enough utilities on the readable SS disks to make a complete set of the updated operating system.  I have tried booting up from the SS disk and can INIT a SS disk but when I try to SYSGEN the INIT is the old version and its causing problems.  All of my operating system disks are HS and some do not read completely - I know I have all of but when read after booting up on the SS disk I can't find HDOSOVL0, 1 and other files. Again I think its the old media not reading correctly.  I always kept CAT lists with each disk and files that are on the list do not show up on the CRT display.

I think the only solution is a fresh copy of the updated OS on SS disks. Is there any way to get a copy on SS 48 TPI SS disks?

It looks like I am stuck at trying to INIT and SYSGEN new disks.

Are there step by step directions on how to make HDOS3 in the library?

Thanks again,

Rich

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#19 of 60

     Posted 8/12/07 2:56 PM   
Doc Bogner
 
From  Doc Bogner  Posts 674  Last Nov-9
To  x0ek      [Msg # 136575.19 Message 136575.19 replying to 136575.18 136575.18 ]    (Unread)

You're welcome.

I was glad to read that head cleaning improved your prolonged seek times. I still believe that your primary problems are with faulty disk media.

As mentioned earlier, I think eBay will be your best source for media and probably for updated HDOS as well. Here are a couple of other resources:

The Vintage Computer Marketplace

SEBHC, the Society of Eight-Bit Heathkit Computerists

The HDOS 3.02 in the Library here exists only as .ACM modules. These would require an HDOS assembler to produce the finished product. That doesn't seem practical given your present situation.

Doc

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#20 of 60

     Posted 8/12/07 6:07 PM   
Brian Hansen
 
From  Brian Hansen  Posts 104  Last 9/2/08
To  Doc Bogner      [Msg # 136575.20 Message 136575.20 replying to 136575.17 136575.17 ]    
Thanks Doc. I seem to have drifted from here. I may still have some of the older Users Manuals from the H8/88/89/100 and we know that they had schematics and troubleshooting data included. I may still have a Hard Sector Interface for a H89 and I know there are a few of the old Siemens Floppy Drives somewhere?
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H-89 HDOS Boot Problem

  
 
     

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